Leeshion Helps Leading Acoustic Precision Manufacturer Goertek to Realize Digital Upgrade

Executive Summary

This case study examines how Leeshion's industrial handheld computer LS-H720 enabled Goerteke, a global leader in acoustic components and smart hardware, to successfully implement its digital transformation initiative. The collaboration resulted in 40% improvement in production efficiency, 99.8% inventory accuracy, and 30% reduction in operational costs across Goerteke's manufacturing facilities.

Client Profile: Goerteke Inc.

  • Industry: Precision acoustic components manufacturing
  • Specialization: MEMS microphones, speakers, and smart wearables
  • Challenge: Manual processes causing production bottlenecks
  • Facilities: 12 manufacturing plants across Asia
  • Annual Output: Over 800 million acoustic devices

Pre-Implementation Challenges

Goerteke faced significant operational hurdles in their production lines:

  1. Paper-Based ProcessesReliance on manual work orders and quality checklists15-20 minutes delay in defect reportingFrequent data entry errors (12% error rate)
  2. Inventory Management IssuesMonthly inventory discrepancies averaging 8.2%Difficulty tracking high-value components3-4 hour daily cycle count processes
  3. Quality Control BottlenecksManual inspection recordingNo real-time defect tracking2-3 day lag in quality analytics

Solution: Leeshion LS-H720 Implementation

After evaluating multiple solutions, Goerteke selected Leeshion's LS-H720 rugged handheld computer for its:

Key Features

  • Industrial-Grade Durability: IP65 rating, 1.5m drop resistance
  • Advanced Data Capture: 2D imager with 99.9% read rate
  • Real-Time Connectivity: Dual-band WiFi 6, Bluetooth 5.0
  • Extended Operation: Hot-swappable batteries (10+ hours)
  • Customizable OS: Android 12 with enterprise security

Implementation Scope

  1. Production Line MonitoringReal-time work order updatesElectronic traveler trackingEquipment status monitoring
  2. Inventory ManagementBarcode/RFID scanning for materialsAutomated cycle countingReceiving/shipping verification
  3. Quality ControlDigital inspection formsDefect recording with photo captureImmediate alert escalation

Deployment Process

The rollout followed a phased approach:

Phase 1: Pilot Testing

  • 50 units deployed in Dongguan facility
  • 2-week intensive testing
  • Custom app development

Phase 2: Regional Expansion

  • 300 units across 3 Chinese factories
  • Staff training program
  • System integration with SAP

Phase 3: Global Rollout

  • 1,200+ units across all facilities
  • Multilingual support implementation
  • 24/7 technical support

Leeshion

Measurable Results

After 12 months of implementation:

KPI Before After Improvement
Production Efficiency 65% 91% +40%
Inventory Accuracy 91.8% 99.8% +8%
Quality Defect Detection Time 4.5 hrs 22 mins -92%
Operational Costs $3.2M/yr $2.24M/yr -30%
Training Time 8 hrs 2 hrs -75%

Operational Benefits

  1. Real-Time VisibilityLive production dashboardsInstant quality alertsAutomated material tracking
  2. Process OptimizationEliminated 15 paper-based formsReduced manual data entry by 90%Shortened audit preparation from 3 days to 4 hours
  3. Quality Improvement28% reduction in defect rate40% faster root cause analysisTraceability from raw materials to finished goods

Why LS-H720 industrial handheld computer Succeeded

The LS-H720 proved ideal for Goerteke's environment due to:

  1. Rugged ReliabilityWithstood harsh factory conditionsMinimal downtime (0.3% failure rate)
  2. Seamless IntegrationEasy SAP connectionFlexible API architecture
  3. User-Friendly DesignGlove-compatible touchscreenIntuitive interfaceLightweight ergonomic form

Future Roadmap

Building on this success, Goerteke plans to:

  1. Expand LS-H720 deployment to 2,000 units
  2. Implement predictive maintenance features
  3. Integrate augmented reality for technician support

Conclusion

The Leeshion LS-H720 proved instrumental in Goerteke's digital transformation, delivering:
Immediate efficiency gains
Substantial cost savings
Unprecedented data accuracy

For manufacturers seeking digital transformation, the LS-H720 RFID mobile computer represents a proven, scalable solution that delivers measurable ROI while withstanding demanding industrial environments.

Back to blog

Leave a comment