Executive Summary
This case study examines how Leeshion's industrial handheld computer LS-H720 enabled Goerteke, a global leader in acoustic components and smart hardware, to successfully implement its digital transformation initiative. The collaboration resulted in 40% improvement in production efficiency, 99.8% inventory accuracy, and 30% reduction in operational costs across Goerteke's manufacturing facilities.
Client Profile: Goerteke Inc.
- Industry: Precision acoustic components manufacturing
- Specialization: MEMS microphones, speakers, and smart wearables
- Challenge: Manual processes causing production bottlenecks
- Facilities: 12 manufacturing plants across Asia
- Annual Output: Over 800 million acoustic devices
Pre-Implementation Challenges
Goerteke faced significant operational hurdles in their production lines:
- Paper-Based ProcessesReliance on manual work orders and quality checklists15-20 minutes delay in defect reportingFrequent data entry errors (12% error rate)
- Inventory Management IssuesMonthly inventory discrepancies averaging 8.2%Difficulty tracking high-value components3-4 hour daily cycle count processes
- Quality Control BottlenecksManual inspection recordingNo real-time defect tracking2-3 day lag in quality analytics
Solution: Leeshion LS-H720 Implementation
After evaluating multiple solutions, Goerteke selected Leeshion's LS-H720 rugged handheld computer for its:
Key Features
- Industrial-Grade Durability: IP65 rating, 1.5m drop resistance
- Advanced Data Capture: 2D imager with 99.9% read rate
- Real-Time Connectivity: Dual-band WiFi 6, Bluetooth 5.0
- Extended Operation: Hot-swappable batteries (10+ hours)
- Customizable OS: Android 12 with enterprise security
Implementation Scope
- Production Line MonitoringReal-time work order updatesElectronic traveler trackingEquipment status monitoring
- Inventory ManagementBarcode/RFID scanning for materialsAutomated cycle countingReceiving/shipping verification
- Quality ControlDigital inspection formsDefect recording with photo captureImmediate alert escalation
Deployment Process
The rollout followed a phased approach:
Phase 1: Pilot Testing
- 50 units deployed in Dongguan facility
- 2-week intensive testing
- Custom app development
Phase 2: Regional Expansion
- 300 units across 3 Chinese factories
- Staff training program
- System integration with SAP
Phase 3: Global Rollout
- 1,200+ units across all facilities
- Multilingual support implementation
- 24/7 technical support
Measurable Results
After 12 months of implementation:
KPI | Before | After | Improvement |
Production Efficiency | 65% | 91% | +40% |
Inventory Accuracy | 91.8% | 99.8% | +8% |
Quality Defect Detection Time | 4.5 hrs | 22 mins | -92% |
Operational Costs | $3.2M/yr | $2.24M/yr | -30% |
Training Time | 8 hrs | 2 hrs | -75% |
Operational Benefits
- Real-Time VisibilityLive production dashboardsInstant quality alertsAutomated material tracking
- Process OptimizationEliminated 15 paper-based formsReduced manual data entry by 90%Shortened audit preparation from 3 days to 4 hours
- Quality Improvement28% reduction in defect rate40% faster root cause analysisTraceability from raw materials to finished goods
Why LS-H720 industrial handheld computer Succeeded
The LS-H720 proved ideal for Goerteke's environment due to:
- Rugged ReliabilityWithstood harsh factory conditionsMinimal downtime (0.3% failure rate)
- Seamless IntegrationEasy SAP connectionFlexible API architecture
- User-Friendly DesignGlove-compatible touchscreenIntuitive interfaceLightweight ergonomic form
Future Roadmap
Building on this success, Goerteke plans to:
- Expand LS-H720 deployment to 2,000 units
- Implement predictive maintenance features
- Integrate augmented reality for technician support
Conclusion
The Leeshion LS-H720 proved instrumental in Goerteke's digital transformation, delivering:
✅ Immediate efficiency gains
✅ Substantial cost savings
✅ Unprecedented data accuracy
For manufacturers seeking digital transformation, the LS-H720 RFID mobile computer represents a proven, scalable solution that delivers measurable ROI while withstanding demanding industrial environments.